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Tools, templates & numbers you can actually use

Practical resources for maintenance and operations teams: calculate downtime cost, benchmark your line, and grab templates that save planning time.

Downtime cost calculator

// Downtime cost calculator
₹2.5 L
24 hrs
32%
Your unplanned downtime costs approximately
₹7.20 Cr / year
Based on 24 hrs/month at ₹2.5 L/hr across a 12-month period.
₹2.30 Cr
Potential annual saving at a 32% reduction

Charts & benchmarks

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Unplanned downtime: before vs after

Before After
Q1
Q2
Q3
Q4

Illustrative hours/month trend for planning conversations, not a published customer result.

Templates & worksheets

Browse literature
XLSX

Preventive maintenance schedule

A ready-to-fill PM planner with frequency and asset criticality.

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XLSX

FMEA worksheet

Failure modes, effects, and RPN scoring in one structured sheet.

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XLSX

OEE tracker

Availability, performance, and quality charted in one model.

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PDF

CBM readiness checklist

Questions to score how ready a line is for monitoring.

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PDF

Sensor placement chart

Where to mount accelerometers on common asset types.

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PDF

Plant audit checklist

Walk a line and capture automation opportunities fast.

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